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plant area
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- 25,000 square feet on a two-acre site
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crane capacity
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- (2) overhead 20 ton with 30' underhook
- (2) overhead 10 ton with 20' underhook
- (3) jib crane - 2 ton
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burning
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- (1) four (4) torch Linde CNC burning machine
- 16' wide x 40' long table maximum thickness 12"
- fuel: map gas/oxygen - central tank
- hand torch - fitting tables, inspecting areas
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fit-up tables
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- (3) 1000 sq. ft. capacity with capability of
- 16' x 50' continuous working surface
- each table has a 2-ton jib crane above it
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welding equipment
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- 1/16" diameter and 3/32" diameter CO2 wire feed equipment
- (10) 600 AMP Miller wire feed
- (2) Lincoln AC-DC generator 500 AMP
- (1) Lincoln submerged arc with Lincoln 800 AMP source
- (1) portable 600 AMP Miller with 10' booth and 15' whip lead
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welding positioners (manipulators)
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- (1) 48,000#
- (1) 40,000# with variable-speed drive
- (1) 16,000# (1) with variable-speed eddie current drive
- (1) 3,000# (1) with variable-speed drive
- All positioners equipped with 15' pre-balanced booms and 15' whip leads.
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miscellaneous equipment
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- (1) hem, automatic horizontal high-speed band saw
- (1) radial-arm drill (Cincinnati 6' radius capacity)
- (1) 3/4" diameter Portamatic drill
- (1) Slugger-Hole drilling to 2" diameter x 2" depth
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in-house capabilities
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- thermal stress relieve
- 9'10" wide x 70" high x 14'10" long with digital control
- vibratory stress relieve - Formula 62 equipment
- shot and sand blasting
- cleaning and painting self-contained bay
- 8' x 16' inspection table with extension capability for larger weldments
- magnetic particle testing
- dye penetrant testing
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quality control manual
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- weldment bill of material QC form #100
- quality assurance plan QC form #200
- weldment inspect report QC form #220
- dimensional inspection report QC form #221
- modified penetrant test report QC form #230
- non-destructive test report QC form #240
- pressure test report QC form #250
- non-conformance report QC form #300
- change request form QC form #400
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welder certification
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